| Resistance to Rain and Humidity | Forms a thin, tightly bonded aluminum-oxide layer that helps protect the underlying metal from further oxidation. | Requires paint, galvanizing, or another protective system because exposed steel can oxidize quickly in moisture. | Generally strong resistance due to its chromium-rich passive film, but performance depends on grade and environment. | Can absorb moisture, swell, shrink, crack, or decay if not properly detailed and maintained. | Does not rust, but prolonged ultraviolet exposure, temperature changes, and impact can affect its service performance. |
| Rust and Corrosion Behavior | Does not form iron-based rust. It can still experience pitting or galvanic corrosion in saltwater, polluted, or poorly drained conditions. | Prone to red-rust formation when its protective coating is damaged or neglected. | High corrosion resistance in many outdoor applications; unsuitable grades may stain or pit in chloride-rich environments. | Not a metal, so it does not rust; biological decay and moisture-related damage remain possible. | Does not rust, although fittings, fasteners, and embedded metal components may corrode if not protected. |
| Typical Density | Approximately 2.70 g/cm³ | Approximately 7.85 g/cm³ | Approximately 7.7–8.0 g/cm³ | Approximately 0.30–0.90 g/cm³, depending on species and moisture content | Approximately 1.35–1.45 g/cm³ |
| Weight and Installation | Lightweight compared with steel, making handling, cutting, and modular installation easier when the profile is correctly engineered. | Heavier than aluminum and may require more substantial handling equipment and structural support. | Strong but relatively heavy, which can increase handling and installation requirements. | Light to moderate weight, but dimensions and moisture content can vary naturally. | Lightweight, although large sections may require reinforcement to control deflection. |
| Surface Protection Options | Can be anodized or powder coated. Anodizing integrates an oxide layer into the surface; powder coating adds a decorative protective film. | Commonly protected with galvanizing, paint, or powder coating; damaged areas may need prompt repair. | Often used without an additional coating, although polished, brushed, or protective finishes may be specified. | Usually protected with paint, stain, oil, or a suitable exterior wood treatment. | Color is generally incorporated into the material, with limited options for refinishing compared with coated metals. |
| Wear and Scratch Resistance | Bare aluminum is relatively soft; anodized or properly applied powder-coated surfaces provide better resistance to routine abrasion and handling. | Hard and wear-resistant, but corrosion can begin where a coating is cut or heavily scratched. | High resistance to ordinary outdoor wear; surface finish can still scratch under abrasive contact. | Can dent, scratch, splinter, and weather over time without regular maintenance. | Resists normal moisture exposure but can be scratched, dented, or affected by impact and heat. |
| Dimensional Stability | Does not swell or rot from moisture. Its thermal expansion is approximately 23.1 × 10−6/°C, so expansion joints and suitable fasteners are important. | Thermal expansion is approximately 11.7 × 10−6/°C; corrosion protection and drainage details remain important. | Thermal expansion is generally close to carbon steel, depending on grade. | Movement varies with moisture, grain direction, species, and temperature; proper detailing is essential. | Has relatively high thermal movement, commonly around 50–80 × 10−6/°C, so installation clearances are required. |
| Maintenance Requirements | Usually limited to periodic cleaning with water and a mild detergent, plus inspection of drainage paths, joints, coatings, and fasteners. | Requires regular inspection for coating damage, exposed metal, and rust, especially in humid or coastal locations. | Needs routine cleaning to remove salt, dirt, and deposits; crevices and incompatible fasteners should be checked. | Needs periodic inspection, cleaning, sealing, and refinishing to manage moisture and ultraviolet exposure. | Generally low maintenance, but discoloration, brittleness, movement, and hardware condition should be monitored. |
| Coastal and Salty Environments | Suitable when the alloy, finish, drainage, and fasteners are selected for the exposure. Contact with dissimilar metals should be isolated to reduce galvanic corrosion. | Needs a robust, continuously maintained corrosion-protection system and careful detailing. | Can perform well when the correct corrosion-resistant grade is selected and deposits are regularly removed. | Can be used with appropriate design and treatment, but salt, moisture, and ultraviolet exposure increase maintenance demands. | Material itself does not rust, but structural hardware and connections still require corrosion-resistant specification. |
| Recyclability | Highly recyclable and can be remelted into new aluminum products, provided it is collected and processed through an appropriate recycling system. | Widely recyclable, although coatings and mixed assemblies may require separation or processing. | Highly recyclable, subject to collection and scrap-processing infrastructure. | Can be reused or recycled in some applications; treated, painted, or composite wood may have limited recycling routes. | Recycling availability depends on local collection systems and product composition. |